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What is PLM (Product Lifecycle Management) Software?

5 MIN READ
Woman Using AI to Create Fashion Apparel

For modern brands and retailers, managing a product’s lifecycle from inception through design, manufacturing, and sustainable disposal is crucial for staying competitive and innovative. 

This is where product lifecycle management (PLM) software comes into play, providing one centralized platform to manage product-related information and stages from beginning to end. For sustainable fashion brands and retailers, PLM offers significant benefits in promoting eco-friendly and ethical business practices.

In this article, we’ll explore the key features and roles of PLM software and how having a “single source of truth” can transform how fashion retailers approach product development.

What is PLM?

PLM (product lifecycle management) is the process of overseeing a product’s journey from initial idea and development to sales and eventual retirement. PLM is a powerful tool that promotes eco-friendly and ethical business practices.

By streamlining production, reducing errors, and enhancing team collaboration, PLM saves time and significantly reduces costs. This makes it an essential component for sustainable fashion brands worldwide, helping them to operate more efficiently and profitably.

From the initial concept and design phase through manufacturing and production to service and disposal, PLM integrates people, processes, business systems, and information. By leveraging one central platform, sustainable fashion brands can bring their products to market faster and more aligned with eco-conscious consumer preferences.

Lifecycle Stages of PLM

PLM includes all stages of product development, including:

  • Concept and design: ideation, feasibility studies, and design iterations with a focus on sustainable materials and processes.
  • Development and manufacturing: Prototyping, production planning, and execution with minimal waste and efficient resource use.
  • Service and support: After-sales service, maintenance, and customer feedback to improve product longevity and reduce waste.
  • End of season: Disposal, recycling, and obsolescence management to ensure environmentally responsible practices.

PLM supports products in unique ways that correspond to their current lifecycle phase, which has four broader stages: introduction, growth, maturity, and decline. Key components of PLM include product data management, design and development tools, workflow automation, and regulatory compliance management, all tailored to meet the needs of sustainable fashion.

Why PLM is Important

A PLM system offers numerous benefits that are critical to the success of sustainable fashion brands and retailers. Having the right PLM tools in place can help businesses:

  • reduce the time it takes for products to get to market
  • improve collaboration across teams, departments, and product stages 
  • streamline product development processes 
  • increase product quality and compliance 
  • strengthen profit margins and reduce costly production errors 

Reducing Time-to-Market

With improved collaboration and streamlined processes, sustainable fashion brands can quickly bring eco-friendly products to market. This competitive advantage can be the difference between leading the market and playing catch-up.

Collaborating Across Teams

A PLM system provides a centralized platform where teams can collaborate seamlessly, regardless of geographical location. This enhances communication and ensures everyone works with the most up-to-date information, crucial for maintaining sustainable practices throughout the supply chain.

Streamlining Product Development

By standardizing processes and automating routine tasks, PLM tools help streamline product development. This leads to faster development cycles and more efficient use of resources, reducing environmental impact.

Improving Product Quality and Compliance

PLM software helps maintain high product quality standards and ensures compliance with industry regulations, including sustainable and ethical guidelines. This reduces the risk of costly recalls and legal issues while promoting consumer trust in sustainable fashion brands.

Optimizing Margins and Reducing Costs 

A PLM system can lead to significant cost savings by optimizing resource use and reducing inefficiencies. This includes reduced material waste, lower labor costs, and more efficient supply chain management, all of which are critical for sustainable fashion brands.

Common PLM Challenges

Implementing a PLM system can be challenging. Fashion companies often face obstacles such as resistance to change, integration concerns, and the complexity of managing vast amounts of data.

Common PLM software challenges may include:

  • Integration with existing systems: Ensuring the PLM software seamlessly integrates with other enterprise systems such as ERP, CRM, and SCM can be time-consuming.
  • Data migration: Migrating existing data from legacy systems to a new PLM platform can be challenging, requiring careful planning to ensure data integrity.
  • User adoption and training: Gaining user acceptance and providing adequate training for new systems can be difficult. Users may resist change or struggle to adapt to new processes and interfaces.
  • Customization needs: Finding a PLM solution that fits perfectly without extensive customization can be challenging. Over-customization can also lead to increased costs and complexity.
  • Scalability issues: Ensuring the PLM system can scale with the business as it grows is crucial. Some solutions may not effectively handle increased data volume or additional users over time.

Successful PLM Software Implementation

To overcome these challenges, it is essential to:

  • Gain executive support: Ensure that top management is committed to the PLM initiative.
  • Choose the right PLM solution: Select a PLM system that fits your company’s specific needs and can scale with your business.
  • Invest in training: Provide comprehensive training to all users to ensure they are comfortable with the new system.

Focus on data quality: Maintain high standards for data accuracy and consistency.

Benefits of PLM Software

PLM software addresses many of the challenges mentioned above through its core features and tools, making it easy for fashion retailers to manage their product development processes in one place.

Centralized Data Management 

A single source of truth for all product-related information ensures that teams always have access to the latest data, crucial for maintaining sustainability standards.

Product Design and Development Tools 

Advanced design tools support the creation and refinement of sustainable product designs, from initial concept to final product.

Workflow and Project Management 

Automated workflows and project management capabilities streamline the execution of tasks and enhance coordination among team members, ensuring sustainable practices are followed.

Compliance and Regulatory Management 

PLM software helps companies comply with industry regulations, including sustainable and ethical guidelines, reducing the risk of legal issues and fines.

Reporting and Analytics 

Powerful reporting and analytics tools provide insights into product performance and process efficiency, enabling data-driven decision-making to improve sustainability efforts.

PLM FAQs

PLM improves fashion product development by enhancing collaboration, streamlining workflows, and providing tools for effective project management across departments and lifecycle stages.

PLM software fosters sustainable product innovation by providing an agile and collaborative environment on one platform. Here’s how PLM supports product innovation:

  • Centralized data: PLM systems offer a single source of truth for all product-related data, making it easier for teams to access and share information. This reduces duplication of efforts and ensures everyone works with the most accurate and up-to-date information.
  • Collaborative platform: PLM tools enable seamless collaboration across different teams, departments, and geographical locations. PLM helps teams collaborate more effectively to develop innovative solutions by facilitating real-time communication and information sharing.
  • Idea management: PLM software often includes tools for capturing, managing, and evaluating ideas from various stakeholders. This helps organizations harness their teams’ creativity and turn promising ideas into actionable projects.
  • Accelerated development cycles: PLM systems help reduce development time by streamlining workflows and automating routine tasks. This allows companies to iterate quickly on new ideas and bring innovative products to market faster.

Integrating PLM with other business systems is essential for ensuring a seamless flow of information across an organization. Agile PLM software can integrate with: 

  • ERP (Enterprise Resource Planning): Integration between PLM and ERP systems allows for the smooth transfer of product data, such as bills of materials (BOMs), from the design phase to manufacturing and procurement.
  • CRM (Customer Relationship Management): Fashion brands can better understand customer needs and real-time product feedback by connecting PLM with CRM systems. 
  • SCM (Supply Chain Management): Integrating PLM with SCM systems ensures all supply chain partners can access the latest product information.
  • MES (Manufacturing Execution Systems): PLM-MES integration allows for real-time monitoring of manufacturing processes. This helps identify production issues early, optimize production schedules, and ensure product quality.
  • Quality Management Systems (QMS): Integration with QMS enables the tracking of quality issues and ensures that they are addressed during the product development phase.
  • Project Management Tools: PLM systems can integrate with project management tools to provide a comprehensive view of project timelines, resource allocation, and task dependencies.
  • CAD (Computer-Aided Design) and CAE (Computer-Aided Engineering): PLM integrates with CAD and CAE tools, enabling seamless data exchange between design and engineering teams.

By integrating with these business systems, PLM creates a cohesive environment where information flows freely across departments, enhancing efficiency, reducing errors, and driving innovation. 

PLM plays a crucial role in supply chain management by providing a centralized platform for managing all product-related information from conception through retirement. It enhances collaboration among internal teams and external partners, ensuring everyone can access the latest data.

This improved visibility helps track components, materials, and products at every stage, leading to better decision-making and streamlined and sustainable processes. PLM software synchronizes supply chain activities with product development processes, reducing risks, ensuring compliance, and optimizing resource utilization.

Industries That Use Centric PLM Software

Traditionally, brands and retailers have been the largest adopters of Centric PLM™ Software. However other industries have adopted the system as they manage similar product information and want to streamline operations by digitally transforming their business processes.

Currently, Centric PLM is used by the following industries:

Centric Software offers a fully SaaS cloud-based solution that’s robust and comprehensive covering all aspects of product development allowing teams to innovate anywhere and find the information they need –  whether that be from a desktop PC or a mobile device. Centric’s innovative mobile solutions allow information to be captured outside of the scope of traditional systems encouraging innovation with real-time reactivity.

Centric’s cloud-based PLM provides a unique Agile Deployment implementation offering a highly configurable solution, with a user-friendly interface that can be configured for different roles or structured according to your unique business goals in the fastest time to value.

Centric PLM has facilitated digital transformation for companies streamlining operations and enabling efficiencies for faster time to market. Even though industry-specific data that they handle vary, the goal is the same; to get the right product delivered to market on time, at the right price and at the highest quality.

Choosing the Right PLM Software

For today’s eco-conscious brands and retailers, selecting the right PLM software is crucial for reaping its benefits. Centric Software offers a leading PLM solution tailored to the needs of various industries. With a focus on user-friendly design, comprehensive functionality, and seamless integration capabilities, Centric PLM helps fashion brands innovate and stay competitive in today’s dynamic market.

Ready to transform your product lifecycle management? Discover how Centric Software can help you achieve your business goals. Request a demo today to learn more.

Discover how Centric PLM Software can help transform your product development.

Request a Demo Today!